The Fabrication Cell has a very broad range of manufacturing capabilities with expertise in Precision Fabrications and Welding to enable us to produce the most complex of parts and structured assemblies. We have a highly skilled workforce fully trained in the latest technology and techniques to produce these parts.
The highly skilled workforce are all approved operators and we can supply products to our customer in various forms
Single Piece Part
Kanban Supply
KIT Supply
JIT
Single Piece Part
Kanban Supply
KIT Supply
JIT
Assemblies
CNC Waterjet Profiling Machine
CNC Turret Press
CNC Router (Fadal)
Brake & Power Presses
Rubber Press
Extensive range of Shaping & Forming Equipment, Spot & Seam Welding Machines
CNC Turret Press
CNC Router (Fadal)
Brake & Power Presses
Rubber Press
Extensive range of Shaping & Forming Equipment, Spot & Seam Welding Machines
· Supply chain Management delivering Total Kit Set Requirement
· Integrated Production and Procurement System
· Build Storage Customized Packaging
· JIT Supply of Kits or Individual Components
All CNC Machines are DNC linked to our 7 CAD/CAM Seats. Data can be on-line direct transfer, or Disc Format in CATIA, IGES Step and DFX which enables us to give Fast Supplier Feedback and rapid Production response. Software also include Radan, Vericut and PEPs .
Sheet Metal Components Cell Including:
8' x 4' CNC Turret Press
9' x 5' 3 Axis CNC Router
Ellesco 3' clad material sheet deburring machine
4 Axis CNC Break Press
450 ton 30" x 24" Rubber Pad Press
Mechanical Presses up to 100 ton.
8' x 4' CNC Turret Press
9' x 5' 3 Axis CNC Router
Ellesco 3' clad material sheet deburring machine
4 Axis CNC Break Press
450 ton 30" x 24" Rubber Pad Press
Mechanical Presses up to 100 ton.
Products range from simple pipes and ductwork to very complex parts. Applications include:
Gas Turbine & APU Hot Parts such as combustion chambers
Engine Starter Volutes & Exhaust Ducts
Light Weight Ducting such as Air Intake and Cockpit/Cabin Environmental Control Systems
Fuel Transfer & De-Icing Systems
To produce this wide range of pipes and ductwork we have in-house facilities which include:
Eventech NC Pipebender
Pines Hydraulic Pipebender Machines
A wide range of Swaging Machines
Rubber Press
Extensive range of Forming & Shaping Equipment
These products are produced using a range of materials such as:
Nimonics
Titaniums
Stainless Steel
Aluminium Alloys
Gas Turbine & APU Hot Parts such as combustion chambers
Engine Starter Volutes & Exhaust Ducts
Light Weight Ducting such as Air Intake and Cockpit/Cabin Environmental Control Systems
Fuel Transfer & De-
To produce this wide range of pipes and ductwork we have in-
Eventech NC Pipebender
Pines Hydraulic Pipebender Machines
A wide range of Swaging Machines
Rubber Press
Extensive range of Forming & Shaping Equipment
These products are produced using a range of materials such as:
Nimonics
Titaniums
Stainless Steel
Aluminium Alloys
In Support of the manufacturing we have:
Fluorescent Dye Pentrent Crack Detection
Pressure Testing up to 6000psi
Acid Etch Precleaning
Anodise Treatments
Heat-Treatment
Vacuum Pressure Testing
Alocrom
Fully equipped paint shop
Which enables us to supply a totally manufactured, tested and finished product to our customer's requirements.
Fluorescent Dye Pentrent Crack Detection
Pressure Testing up to 6000psi
Acid Etch Precleaning
Anodise Treatments
Heat-
Alocrom
Fully equipped paint shop
Which enables us to supply a totally manufactured, tested and finished product to our customer's requirements.
The dedicated assembly cell is housed in our new purpose built factory with an experienced and highly skilled team of craftsmen and fitters covering a whole range of skills form detail sub-assemblies to major structural assemblies.
Methods of Assembly:
· Purpose Built Assembly JIGS incorporating ICY
· Mechanical Assembly
· Bonding Hot & Cold Cure
· Electro/Mechanical Assembly
Plant Equipment
Mazak 3 meter Bed
Mazak 5 axis machining centres
Mazak Mill/Turn machining centres
Twin Pallet Vertical Machine Centre (Hitachi Seiki)
Twin Pallet Horizontal Machine Centre (Mitsubishi)
3 4Axis Vertical Machining Centres (Fadal)
2 3Axis Vertical Machine Centres (Fadal)
Vertical Machining Centre (Hitachi Seiki)
CNC Lathe (Harding Cobra)
Extensive Range of Lathes, Mills, Grinders & Drills
Mazak 3 meter Bed
Mazak 5 axis machining centres
Mazak Mill/Turn machining centres
Twin Pallet Vertical Machine Centre (Hitachi Seiki)
Twin Pallet Horizontal Machine Centre (Mitsubishi)
3 4Axis Vertical Machining Centres (Fadal)
2 3Axis Vertical Machine Centres (Fadal)
Vertical Machining Centre (Hitachi Seiki)
CNC Lathe (Harding Cobra)
Extensive Range of Lathes, Mills, Grinders & Drills
Supercraft's welders are fully MOD approved. Our spot and Seam Welding Machines meet fully with aircraft specifications. The TIG Welding Machines are Solid State Pulsed TIG with Purge Monitoring System in Support of the manufacturing we have:
Fluorescent Dye Pentrent Crack Detection
Pressure Testing up to 6000psi
Acid Etch Precleaning
Anodise Treatments
Heat-Treatment
Vacuum Pressure Testing
Alocrom
Fully equipped paint shop
Fluorescent Dye Pentrent Crack Detection
Pressure Testing up to 6000psi
Acid Etch Precleaning
Anodise Treatments
Heat-
Alocrom
Fully equipped paint shop
Our new OMAX Waterjet Machining Centre is an extremely versatile machine.
Further information follows
Further information follows
Virtually any material, laminate or composite can be cut, regardless ofhow hard, brittle or tough. Thicknesses from 0.2mm up to 150mm (or in some cases thicker) can be processed.
Parts up to 2.5m by 1.4m (100” by 55”) are possible.
Thinner materials can be stacked for greater productivity.
This is a cold cutting process which will not create any heat, therefore not produce any distortion, heat affected zone or change the materials properties.
Minimal cutting force acts on the material resulting in no mechanical stress or distortion.
The abrasive jet produces a cut edge with satin finish and minimal burr, reducing the need for further finishing operations.
The fine jet allows highly intricate shapes to be cut without the need for additional tooling and resultant protracted lead times.
Process speed and minimal setup lends itself to small or large production runs.
Positional accuracy of +/-
Integrated programming and operating software simplifies operation and reduces lead time.
Nesting facility allows for high material utilization and minimal waste
